120T/H VU Aggregate Optimization System in Chongqing, China
The configuration of 120T/H VU Aggregate Optimization System in Chongqing, China
Place of use: Chongqing, China Application: mixing station
Equipment: VU150 Aggregate Optimization System
Processed material: limestone Capacity: 120T/H
Input size: ＜25mm
Output size: 3mm
16/01
2026
How to Extend the Service Life of a Cone Crusher？
Cone crushers are critical equipment in mining, construction, and aggregate production industries, known for their high crushing efficiency, stable performance, and ability to handle hard materials. However, due to the harsh working environment—characterized by heavy loads, strong impacts, and abrasive materials—cone crushers are prone to wear, fatigue, and component damage, which directly affect their service life and operational costs. Extending the service life of a cone crusher requires a combination of scientific selection, standardized operation, regular maintenance, and timely troubleshooting. This article elaborates on the key measures to achieve this goal.
The service life of a cone crusher is largely determined at the selection and installation stage. Irrational selection or improper installation will lead to potential faults and shorten the equipment’s lifespan.
In terms of selection, it is essential to match the crusher’s specifications and performance with the actual working conditions. First, clarify the properties of the material to be crushed, such as hardness, viscosity, moisture content, and particle size. For example, crushing high-hardness materials like granite or basalt requires a cone crusher with high wear resistance and strong load-bearing capacity, while materials with high moisture content may need equipment with anti-clogging designs. Second, determine the required output and discharge particle size to avoid overloading or underloading the crusher. Overloading for a long time will cause excessive wear on the main shaft, bearing, and crushing cavity, while underloading may lead to inefficient operation and uneven wear of components.
During installation, strict adherence to the manufacturer’s guidelines is crucial. Ensure the installation foundation is flat, solid, and has sufficient bearing capacity to reduce vibration during operation—excessive vibration is a major cause of component loosening and fatigue damage. Align the main shaft, eccentric shaft, and other key components accurately to ensure smooth operation. Additionally, check the tightness of bolts, connectors, and lubrication pipelines to prevent oil leakage, air leakage, or component displacement during operation. After installation, conduct a no-load test and a load test sequentially to verify the equipment’s operation status and adjust parameters in a timely manner.
Improper operation is one of the leading causes of shortened cone crusher service life. Operators must be professionally trained to master the correct operation methods and safety norms.
Before starting the crusher, conduct a pre-operation inspection. Check the lubrication level and quality, the wear status of the crushing liner, the tightness of fasteners, and the operation of the electrical system. Ensure there are no foreign objects (such as metal blocks, stones larger than the feed size) in the crushing cavity, as these can cause severe impacts and damage the liner or main shaft. Start the crusher in accordance with the specified procedure: first start the lubrication system and wait for the oil pressure and temperature to reach the normal range, then start the main motor, and finally feed materials evenly.
During operation, maintain a stable and uniform feed rate. Avoid sudden increases or decreases in feed volume, as this will cause load fluctuations and uneven wear of the crushing cavity. Do not feed materials beyond the maximum feed size, and promptly remove any uncrushable foreign objects to prevent equipment jamming. Monitor key parameters in real time, such as the temperature of the bearing, the vibration of the equipment, the oil pressure of the lubrication system, and the discharge particle size. If any abnormal parameters are detected, stop the machine immediately for inspection and troubleshooting to avoid minor faults evolving into major damage.
After shutting down the crusher, follow the correct shutdown procedure: first stop feeding materials, continue operating the crusher until all materials in the cavity are discharged, then stop the main motor, and finally stop the lubrication system. Clean the crushing cavity, feed hopper, and discharge port to remove residual materials, and conduct a post-operation inspection to record the wear status of components and potential problems.
Regular and systematic maintenance is the core measure to extend the service life of a cone crusher. It can effectively prevent component wear, fatigue, and failure, and ensure the equipment operates in optimal condition for a long time.
The lubrication system plays a vital role in reducing friction between moving components (such as bearings, eccentric shafts, and gears) and dissipating heat. Poor lubrication will cause severe wear, overheating, and even seizure of components. Therefore, it is necessary to regularly check the lubricating oil level, quality, and oil pressure. Replace the lubricating oil according to the manufacturer’s recommended cycle (usually every 2,000 to 4,000 operating hours) and use the specified type and grade of oil to avoid mixing different types of oil. Clean the oil filter, oil cooler, and oil tank regularly to prevent impurities from entering the lubrication system and causing blockage or wear. Ensure the lubrication pump operates normally, and check for oil leaks in pipelines and connectors.
Components such as crushing liners, mantle, concave, and feed plates are prone to wear due to direct contact with abrasive materials. Regularly inspect the wear status of these components—when the wear amount exceeds the specified limit, replace them in a timely manner to avoid excessive wear on other components. During replacement, select high-quality wear-resistant materials (such as manganese steel, alloy steel) that match the working conditions to improve the service life of the new components. Additionally, check the fit between the liner and the crusher body, and fasten the bolts firmly to prevent the liner from loosening and causing impact damage during operation.
Vibration during the operation of the cone crusher can easily cause loosening of bolts, nuts, and other fasteners. Regularly check the tightness of all fasteners and retighten them if necessary. Replace any damaged or deformed fasteners to ensure the stability of the equipment structure. At the same time, inspect the seals (such as oil seals, gaskets) of the lubrication system, hydraulic system, and electrical system. Replace worn or damaged seals promptly to prevent oil leakage, water ingress, or dust intrusion, which can cause component corrosion and wear.
Many cone crushers are equipped with hydraulic systems for adjusting the discharge gap and overload protection. Maintain the hydraulic system by regularly checking the hydraulic oil level, quality, and pressure. Replace the hydraulic oil and filter element according to the recommended cycle, and clean the hydraulic tank and pipelines to remove impurities. Check for leaks in the hydraulic cylinder, valve, and pipeline, and repair or replace damaged components in a timely manner. Ensure the hydraulic system’s pressure relief valve, overflow valve, and other safety components operate normally to avoid hydraulic system failure due to excessive pressure.
28/11
2025
Mobile Gold Crushing Plant Cost
In today’s competitive gold mining industry, operational efficiency and cost-effectiveness are paramount. Mobile gold crushing plants offer the perfect solution for processing gold ore economically while maintaining high production standards. As a leading manufacturer of crushing equipment, Liming Heavy Industry provides robust NK Series mobile stations specifically designed for gold processing applications.
Our mobile crushing solutions combine flexibility with high performance, allowing mining operations to process ore directly at the site, significantly reducing transportation costs and improving overall profitability.
The core of your mobile gold plant will be the crushing equipment. Liming Heavy Industry offers several high-performance options:
NK Series Mobile Jaw Crusher Plant – Ideal for primary crushing of gold-bearing ore
NK Series Mobile Cone Crusher Plant – Perfect for secondary and tertiary crushing stages
NK Series Mobile Impact Crusher Plant – Excellent for processing softer gold ores
Your target output directly impacts the mobile gold crushing plant cost. Our NK Series plants are available in various configurations to handle capacities from 50 to 500 tons per hour.
The hardness, abrasiveness, and size distribution of your gold ore influence equipment selection and wear parts consumption, both crucial cost factors.
As a professional manufacturer specializing in crushing equipment for decades, we understand the unique challenges of gold ore processing:
Our NK Series mobile crushing plants incorporate industry-leading features:
Heavy-duty construction for durability in tough mining conditions
Advanced automation systems for optimal performance
Energy-efficient operation to reduce running costs
Easy maintenance access to minimize downtime
For complete gold processing lines, we offer complementary equipment including:
C6X Series Jaw Crusher – For primary stationary crushing applications
HPT Hydraulic Cone Crusher – High-performance secondary crushing
S5X Vibrating Screen – Efficient sizing of crushed material
When evaluating mobile gold crushing plant costs, consider these money-saving factors:
Beyond the initial purchase price, consider:
Fuel efficiency
Maintenance requirements
Wear part consumption
Expected equipment lifespan
Our NK Series plants offer modular configurations allowing:
Future capacity expansions
Easy component upgrades
Flexible deployment options
For accurate mobile gold crushing plant cost information tailored to your specific needs, we recommend:
Share your ore characteristics (hardness, feed size, moisture content)
Define your target production capacity
Specify any site constraints or special requirements
Our technical team can then recommend the optimal NK Series configuration and provide detailed cost breakdowns.
Investing in a mobile gold crushing plant requires careful consideration of both capital and operating costs. Liming Heavy Industry’s NK Series mobile stations offer the perfect balance of performance, flexibility and cost-effectiveness for gold processing applications.
With our extensive experience in crushing equipment manufacturing and gold processing applications, we can help you select the most cost-effective solution for your operation.
14/11
2025
Reviving the Power of 8-Year-Old Equipment at 4,500 Meters
Above the 4,500-meter snow line of the Tianshan Mountains in Kyrgyzstan, two Liming mobile crushing stations — KE750-1 Jaw Crusher and KC160-2 Cone Crusher — have been running steadily for eight years at a renowned local aggregate company.
During Liming’s “Service Across Ten Thousand Miles” campaign, the service team in Kyrgyzstan received an urgent report of oil leakage from the customer’s equipment.LIMING’s engineering team mobilized immediately for an on-site diagnosis.
After thorough disassembly and inspection, the root cause was found: the drive shaft had been jammed by oversized ore, causing the moving cone to lift abnormally. This deformation disrupted the seal between the spherical bearing and the bowl-shaped copper bushing, resulting in oil leakage.
The client highly praised Liming’s timely response and professional service, expressing continued trust in Liming equipment. This was a reaffirmation of reliability and commitment under the most demanding conditions.
